{"id":13800,"date":"2021-08-20T17:41:13","date_gmt":"2021-08-20T09:41:13","guid":{"rendered":"https:\/\/metalpie.com\/blog\/die-casting-process\/"},"modified":"2026-07-20T23:18:20","modified_gmt":"2026-07-20T15:18:20","slug":"kalip-dokum-sureci","status":"publish","type":"post","link":"https:\/\/metalpie.com\/tr\/blog\/kalip-dokum-sureci\/","title":{"rendered":"Bas\u0131n\u00e7l\u0131 D\u00f6k\u00fcm S\u00fcreci"},"content":{"rendered":"

Bas\u0131n\u00e7l\u0131 D\u00f6k\u00fcm Prosesi her end\u00fcstride yayg\u0131n olan standart bir \u00fcretim teknolojisidir. Bu bas\u0131n\u00e7l\u0131 d\u00f6k\u00fcm i\u015flemi, karma\u015f\u0131k \u015fekil ve yap\u0131ya ba\u011fl\u0131 olarak farkl\u0131 y\u00f6ntem ve teknolojilerde de\u011fi\u015fiklik g\u00f6sterebilir.<\/p>\r\n\r\n\r\n\r\n

Bu k\u0131lavuz, bas\u0131n\u00e7l\u0131 d\u00f6k\u00fcm s\u00fcre\u00e7leri, bu s\u00fcre\u00e7lerin t\u00fcrleri, uygulama alanlar\u0131 ile avantaj ve dezavantajlar\u0131 hakk\u0131nda k\u0131sa bir genel bak\u0131\u015f sunacakt\u0131r.<\/p>\r\n\r\n\r\n\r\n

Bas\u0131n\u00e7l\u0131 d\u00f6k\u00fcm nedir?<\/h2>\r\n\r\n\r\n\r\n

Bas\u0131n\u00e7l\u0131 d\u00f6k\u00fcm, erimi\u015f metali y\u00fcksek bas\u0131n\u00e7 alt\u0131nda bir kal\u0131p odas\u0131na zorlayarak ger\u00e7ekle\u015ftirilen bir metal d\u00f6k\u00fcm t\u00fcr\u00fcd\u00fcr. Hassas kal\u0131p \u00fcreticileri, bir enjeksiyon kal\u0131b\u0131na benzer \u015fekilde \u00e7al\u0131\u015farak ayr\u0131m \u00e7izgisi boyunca kal\u0131p bo\u015flu\u011funu olu\u015fturan iki adet sertle\u015ftirilmi\u015f \u00e7elik kal\u0131p yar\u0131s\u0131n\u0131 \u2014kapak kal\u0131p yar\u0131s\u0131 (sabit) ve itici kal\u0131p yar\u0131s\u0131 (hareketli)\u2014 i\u015fler. \u00c7inko, bak\u0131r, al\u00fcminyum, magnezyum, kur\u015fun, kalay ve kalay bazl\u0131 ala\u015f\u0131mlar gibi demir d\u0131\u015f\u0131 metaller, kal\u0131p d\u00f6k\u00fcmlerinin \u00e7o\u011funu olu\u015fturur. \u00dcreticiler, ilgili ala\u015f\u0131m\u0131n erime noktas\u0131 ve kimyasal \u00f6zelliklerine ba\u011fl\u0131 olarak s\u0131cak odac\u0131kl\u0131 veya so\u011fuk odac\u0131kl\u0131 makineler kullan\u0131r.<\/p>\r\n\r\n\r\n\r\n

Bas\u0131n\u00e7l\u0131 D\u00f6k\u00fcm S\u00fcreci<\/h2>\r\n\r\n\r\n\r\n

Standart bas\u0131n\u00e7l\u0131 d\u00f6k\u00fcm i\u015flemi, y\u00fcksek boyutsal do\u011fruluk ve \u00fcst\u00fcn y\u00fczey kalitesi sa\u011flamak i\u00e7in d\u00f6rt temel ad\u0131mdan olu\u015fur:<\/p>\r\n\r\n\r\n\r\n

1. Kal\u0131p Haz\u0131rl\u0131\u011f\u0131 ve Ya\u011flama:<\/strong> Her d\u00f6ng\u00fcden \u00f6nce kal\u0131p bo\u015flu\u011fu temizlenir ve kal\u0131p ay\u0131r\u0131c\u0131 sprey ile p\u00fcsk\u00fcrt\u00fcl\u00fcr. A\u015fa\u011f\u0131daki gibi y\u00fcksek performansl\u0131 ya\u011flay\u0131c\u0131lar\u0131n uygulanmas\u0131: AMINO Bas\u0131n\u00e7l\u0131 D\u00f6k\u00fcm Ay\u0131r\u0131c\u0131<\/a> kal\u0131p s\u0131cakl\u0131klar\u0131n\u0131n d\u00fczenlenmesine yard\u0131mc\u0131 olur, erimi\u015f metalin \u00e7elik kal\u0131ba yap\u0131\u015fmas\u0131n\u0131 \u00f6nler ve y\u00fczey kusurlar\u0131 olmaks\u0131z\u0131n sorunsuz bir \u015fekilde kal\u0131ptan \u00e7\u0131kar\u0131lmas\u0131n\u0131 kolayla\u015ft\u0131r\u0131r.<\/p>\r\n\r\n\r\n

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<\/figure>\r\n

\"\"<\/p>\r\n<\/div>\r\n\r\n\r\n

2. Enjeksiyon ve H\u0131zl\u0131 Doldurma:<\/strong> Ham metal, tutma f\u0131r\u0131n\u0131nda veya potada eritilir. Hidrolik veya pn\u00f6matik bir piston, \u00f6l\u00e7\u00fclm\u00fc\u015f miktarda erimi\u015f metali bir kanal sistemi arac\u0131l\u0131\u011f\u0131yla, genellikle 10 ila 175 MPa (1.500 ila 25.400 psi) aras\u0131nda de\u011fi\u015fen y\u00fcksek bas\u0131n\u00e7la s\u0131zd\u0131rmaz kal\u0131p bo\u015flu\u011funa zorlar. Bu y\u00fcksek h\u0131zl\u0131 enjeksiyon, kat\u0131la\u015fma ba\u015flamadan \u00f6nce ince cidarl\u0131 ve karma\u015f\u0131k b\u00f6l\u00fcmleri h\u0131zla doldurur ve b\u00f6ylece y\u00fczey kesintilerini veya hatal\u0131 ak\u0131\u015flar\u0131 \u00f6nler.<\/p>\r\n\r\n\r\n\r\n

3. Kat\u0131la\u015fma ve \u00c7\u0131karma (Kal\u0131ptan \u00c7\u0131karma):<\/strong> S\u0131v\u0131 metal, su so\u011futmal\u0131 kal\u0131p i\u00e7inde h\u0131zla so\u011fuyup kat\u0131la\u015f\u0131rken y\u00fcksek bas\u0131n\u00e7 alt\u0131nda tutulur. Kat\u0131la\u015ft\u0131ktan sonra kal\u0131p yar\u0131s\u0131 birbirinden ayr\u0131l\u0131r. Bir \u00e7\u0131karma plakas\u0131 taraf\u0131ndan tahrik edilen, hareketli \u00e7\u0131karma kal\u0131b\u0131ndaki d\u00fczg\u00fcn da\u011f\u0131l\u0131ml\u0131 \u00e7\u0131karma pimleri, sertle\u015fmi\u015f par\u00e7ay\u0131 bo\u015fluktan d\u0131\u015far\u0131 iterek kal\u0131ptan \u00e7\u0131karma i\u015flemini tamamlar.<\/p>\r\n\r\n\r\n\r\n

4. Kesim ve Son \u0130\u015flemler:<\/strong> Kal\u0131ptan \u00e7\u0131kar\u0131ld\u0131ktan sonra, ikincil i\u015flemler sayesinde d\u00f6k\u00fcm kanallar\u0131, ak\u0131\u015f kanallar\u0131, giri\u015f delikleri ve ta\u015fma gibi hurda metal par\u00e7alar, kullan\u0131\u015fl\u0131 bile\u015fenden ayr\u0131l\u0131r. Makine genellikle bu ad\u0131m\u0131 \u00f6zel kesme veya d\u00fczeltme kal\u0131plar\u0131 kullanarak ger\u00e7ekle\u015ftirir. Nihai boyut \u00f6zelliklerine ula\u015fmak i\u00e7in testereyle kesme, ta\u015flama, delme ve parlatma gibi ek ikincil i\u015fleme s\u00fcre\u00e7leri uygulanabilir.<\/p>\r\n\r\n\r\n\r\n

Son olarak, imalat\u0131 tamamlanan par\u00e7alar, yap\u0131sal b\u00fct\u00fcnl\u00fc\u011f\u00fcn do\u011frulanmas\u0131 ve b\u00fcz\u00fclme g\u00f6zeneklili\u011fi, so\u011fuk kapanma veya gaz s\u0131k\u0131\u015fmas\u0131 gibi yayg\u0131n d\u00f6k\u00fcm kusurlar\u0131n\u0131n tespit edilmesi amac\u0131yla kalite kontrol\u00fcnden ge\u00e7irilir.<\/p>\r\n\r\n\r\n\r\n

Bas\u0131n\u00e7l\u0131 D\u00f6k\u00fcm \u0130\u015flemi T\u00fcrleri<\/h2>\r\n\r\n\r\n\r\n

Bas\u0131n\u00e7l\u0131 d\u00f6k\u00fcm tekniklerinin \u00e7e\u015fitleri, yat\u0131r\u0131m ve \u00fcretim maliyetlerine ba\u011fl\u0131 olarak de\u011fi\u015fir. Her kal\u0131p d\u00f6k\u00fcm i\u015fletmesi \u00e7ok \u00e7e\u015fitli kal\u0131p d\u00f6k\u00fcm teknikleri kullan\u0131r. En pop\u00fcler kal\u0131p d\u00f6k\u00fcm t\u00fcrleri a\u015fa\u011f\u0131daki b\u00f6l\u00fcmlerde ele al\u0131nacakt\u0131r.<\/p>\r\n\r\n\r\n\r\n

S\u0131cak kamaral\u0131 kal\u0131p d\u00f6k\u00fcm i\u015flemi<\/h3>\r\n

\"\"<\/p>\r\n\r\n\r\n\r\n

S\u0131cak odal\u0131 bas\u0131n\u00e7l\u0131 d\u00f6k\u00fcm i\u015fleminde (gooseneck makinesi olarak da bilinir), enjeksiyon mekanizmas\u0131, ba\u011fl\u0131 bir tutma f\u0131r\u0131n\u0131 i\u00e7indeki erimi\u015f metal havuzuna do\u011frudan dald\u0131r\u0131l\u0131r. D\u00f6ng\u00fcn\u00fcn ba\u015flang\u0131c\u0131nda piston geri \u00e7ekilir ve s\u0131v\u0131 metalin gooseneck odas\u0131na akmas\u0131na izin verir.<\/p>\r\n\r\n\r\n\r\n

Pn\u00f6matik veya hidrolik bir piston, metali boyunlu boru i\u00e7inden s\u0131karak kal\u0131p bo\u015flu\u011funa zorlar. Bu teknik, y\u00fcksek \u00fcretim h\u0131zlar\u0131 (dakikada 15 d\u00f6ng\u00fcye kadar) ve kolay otomasyon sa\u011flar. Ancak bu y\u00f6ntem, \u00e7inko, kalay ve kur\u015fun gibi d\u00fc\u015f\u00fck erime noktal\u0131 ala\u015f\u0131mlarla s\u0131n\u0131rl\u0131d\u0131r; \u00e7\u00fcnk\u00fc al\u00fcminyum gibi y\u00fcksek erime noktal\u0131 metaller, suya bat\u0131r\u0131lm\u0131\u015f \u00e7elik piston ve kaz boynu bile\u015fenlerini a\u015f\u0131nd\u0131r\u0131p eritir.<\/p>\r\n\r\n\r\n\r\n

Uygulama<\/strong><\/p>\r\n\r\n\r\n\r\n

S\u0131cak odal\u0131 kal\u0131pl\u0131 d\u00f6k\u00fcm, \u00e7inko fermuarlar, di\u015fliler, elektronik konekt\u00f6rler, otomotiv kap\u0131 kollar\u0131, kilit g\u00f6vdeleri ve dekoratif donan\u0131mlar dahil olmak \u00fczere k\u00fc\u00e7\u00fck ve orta boy hassas par\u00e7alar\u0131n y\u00fcksek hacimli \u00fcretimi i\u00e7in idealdir.<\/p>\r\n\r\n\r\n\r\n\r\n\r\n

So\u011fuk kamara kal\u0131p d\u00f6k\u00fcm i\u015flemi<\/h3>\r\n\r\n\r\n\r\n

So\u011fuk odal\u0131 bas\u0131n\u00e7l\u0131 d\u00f6k\u00fcm y\u00f6nteminde, metal ayr\u0131 bir ba\u011f\u0131ms\u0131z f\u0131r\u0131nda eritilir. Otomatik bir kep\u00e7e veya operat\u00f6r, tam olarak belirlenen miktarda erimi\u015f metali \u0131s\u0131t\u0131lmam\u0131\u015f enjeksiyon silindirine aktar\u0131r. Ard\u0131ndan hidrolik veya mekanik bir piston, metali bas\u0131n\u00e7 alt\u0131nda kal\u0131p bo\u015flu\u011funa iter.<\/p>\r\n\r\n\r\n\r\n

Her d\u00f6k\u00fcmden \u00f6nce erimi\u015f metali so\u011fuk hazneye manuel veya otomatik olarak aktarma gereklili\u011fi nedeniyle, d\u00f6ng\u00fc s\u00fcreleri s\u0131cak hazneli makinelere k\u0131yasla biraz daha uzundur.<\/p>\r\n\r\n\r\n\r\n

So\u011fuk odal\u0131 bas\u0131n\u00e7l\u0131 d\u00f6k\u00fcm makineleri hem dikey hem de yatay konfig\u00fcrasyonlarda mevcuttur. Dikey makineler genellikle kompakt yap\u0131ya sahipken, yatay makineler \u00e7e\u015fitli tonaj s\u0131n\u0131flar\u0131nda end\u00fcstri standard\u0131n\u0131 temsil etmektedir.<\/p>\r\n\r\n\r\n\r\n

Uygulama:<\/strong><\/p>\r\n\r\n\r\n\r\n

So\u011fuk odal\u0131 bas\u0131n\u00e7l\u0131 d\u00f6k\u00fcm, enjeksiyon mekanizmas\u0131n\u0131 eriyikten ayr\u0131 tutar; bu \u00f6zelli\u011fi sayesinde al\u00fcminyum, magnezyum ve bak\u0131r\/pirin\u00e7 gibi erime noktalar\u0131 daha y\u00fcksek olan ala\u015f\u0131mlar i\u00e7in tercih edilen y\u00f6ntemdir. Tipik uygulama alanlar\u0131 aras\u0131nda otomotiv motor bloklar\u0131, \u015fanz\u0131man g\u00f6vdeleri, elektronik muhafazalar, elektrikli alet g\u00f6vdeleri ve ta\u015f\u0131nabilir cihazlar i\u00e7in yap\u0131sal bile\u015fenler say\u0131labilir.<\/p>\r\n\r\n\r\n\r\n\r\n\r\n

D\u00fc\u015f\u00fck bas\u0131n\u00e7l\u0131 kal\u0131p d\u00f6k\u00fcm i\u015flemi<\/h3>\r\n\r\n\r\n\r\n

Y\u00fcksek bas\u0131n\u00e7l\u0131 kal\u0131p d\u00f6k\u00fcm\u00fcnde oldu\u011fu gibi, operat\u00f6rler kal\u0131p yar\u0131mlar\u0131n\u0131 sabit ve hareketli plakalara monte ederler, ancak makine dikey olarak yerle\u015ftirilmi\u015ftir. Erimi\u015f metal i\u00e7eren, hava ge\u00e7irmez \u015fekilde kapat\u0131lm\u0131\u015f bir tutma f\u0131r\u0131n\u0131, sabit plakan\u0131n hemen alt\u0131nda yer al\u0131r.<\/p>\r\n\r\n\r\n\r\n

F\u0131r\u0131n haznesine d\u00fc\u015f\u00fck hava bas\u0131nc\u0131 (genellikle 1 bar\u2019a kadar veya 20\u2013100 kPa) uygulanmas\u0131, erimi\u015f metali (genellikle al\u00fcminyum veya magnezyum) dikey bir y\u00fckseltici boru arac\u0131l\u0131\u011f\u0131yla yukar\u0131 do\u011fru, \u00fcstteki kal\u0131p odas\u0131na do\u011fru itmektedir. Kal\u0131c\u0131 \u00e7elik kal\u0131plar en yayg\u0131n olan\u0131d\u0131r, ancak \u00f6zel d\u00fc\u015f\u00fck bas\u0131n\u00e7l\u0131 kurulumlarda kum kal\u0131plar\u0131n kullan\u0131lmas\u0131 da m\u00fcmk\u00fcnd\u00fcr.<\/p>\r\n\r\n\r\n\r\n

Yukar\u0131 do\u011fru akan laminer ak\u0131\u015f, yer\u00e7ekimine kar\u015f\u0131 bo\u015flu\u011fu alttan yukar\u0131ya do\u011fru doldurarak t\u00fcrb\u00fclans\u0131 en aza indirir. Par\u00e7a kat\u0131la\u015fana kadar bas\u0131n\u00e7 sabit tutulur; bu sayede, hacimsel b\u00fcz\u00fclmeyi telafi etmek ve i\u00e7 bo\u015fluklar\u0131 \u00f6nlemek amac\u0131yla y\u00fckseltici borudan s\u00fcrekli besleme sa\u011flan\u0131r.<\/p>\r\n\r\n\r\n\r\n

Uygulama:<\/strong><\/p>\r\n\r\n\r\n\r\n

Otomotiv end\u00fcstrisi, ara\u00e7 jantlar\u0131, s\u00fcspansiyon kollar\u0131 ve maksimum yo\u011funluk ile \u0131s\u0131l i\u015flem kapasitesi gerektiren kritik motor par\u00e7alar\u0131 gibi y\u00fcksek mukavemetli, yap\u0131sal al\u00fcminyum bile\u015fenlerin \u00fcretiminde b\u00fcy\u00fck \u00f6l\u00e7\u00fcde d\u00fc\u015f\u00fck bas\u0131n\u00e7l\u0131 kal\u0131p d\u00f6k\u00fcm\u00fcne g\u00fcvenmektedir.<\/p>\r\n\r\n\r\n\r\n\r\n\r\n

Vakumlu kal\u0131p d\u00f6k\u00fcm i\u015flemi<\/h3>\r\n\r\n\r\n\r\n

Vakumlu Kal\u0131p D\u00f6k\u00fcm\u00fc, geleneksel y\u00fcksek bas\u0131n\u00e7l\u0131 kal\u0131p d\u00f6k\u00fcm\u00fcn\u00fcn geli\u015fmi\u015f bir \u00e7e\u015fididir. Bir vakum pompas\u0131, enjeksiyondan \u00f6nce ve enjeksiyon s\u0131ras\u0131nda s\u0131zd\u0131rmaz kal\u0131p bo\u015flu\u011fundaki havay\u0131 ve gazlar\u0131 tahliye eder. Vakum Destekli Y\u00fcksek Bas\u0131n\u00e7l\u0131 Kal\u0131p D\u00f6k\u00fcm\u00fc (VHPDC) olarak da adland\u0131r\u0131lan bu teknik, hava s\u0131k\u0131\u015fmas\u0131ndan kaynaklanan gaz g\u00f6zeneklili\u011fini ortadan kald\u0131rmak i\u00e7in \u00f6zel olarak tasarlanm\u0131\u015ft\u0131r.<\/p>\r\n\r\n\r\n\r\n

\u0130\u00e7 g\u00f6zeneklili\u011fi \u00f6nemli \u00f6l\u00e7\u00fcde azaltarak, vakumlu kal\u0131p d\u00f6k\u00fcm\u00fc y\u00f6ntemiyle \u00fcretilen par\u00e7alar, y\u00fczeyde kabarc\u0131k olu\u015fumu olmadan sonraki a\u015famalarda \u0131s\u0131l i\u015fleme ve kaynak i\u015flemlerine tabi tutulabilir.<\/p>\r\n\r\n\r\n\r\n

Uygulama:<\/strong><\/p>\r\n\r\n\r\n\r\n

Vakumlu kal\u0131pl\u0131 d\u00f6k\u00fcm, otomotiv \u015fasi yap\u0131lar\u0131, havac\u0131l\u0131k ve uzay bile\u015fenleri, savunma te\u00e7hizat\u0131, denizcilik donan\u0131m\u0131 ve y\u00fcksek y\u00fck ta\u015f\u0131yan end\u00fcstriyel montajlar dahil olmak \u00fczere, y\u00fcksek yap\u0131sal b\u00fct\u00fcnl\u00fck ve bas\u0131n\u00e7 s\u0131zd\u0131rmazl\u0131\u011f\u0131 gerektiren sekt\u00f6rlerde yayg\u0131n olarak kullan\u0131lmaktad\u0131r.<\/p>\r\n\r\n\r\n\r\n\r\n\r\n

S\u0131k\u0131\u015ft\u0131rmal\u0131 kal\u0131p d\u00f6k\u00fcm i\u015flemi<\/h3>\r\n\r\n\r\n\r\n

S\u0131k\u0131\u015ft\u0131rmal\u0131 d\u00f6k\u00fcm, geleneksel d\u00f6k\u00fcm ve d\u00f6vme i\u015flemlerinin avantajlar\u0131n\u0131 bir araya getirir. Erimi\u015f metal, a\u00e7\u0131k bir kal\u0131ba d\u00fc\u015f\u00fck h\u0131zda enjekte edilir ve kal\u0131p kapan\u0131rken ve metal kat\u0131la\u015f\u0131rken ultra y\u00fcksek hidrolik bas\u0131n\u00e7 uygulan\u0131r. Bu i\u015flem, t\u00fcm gaz ve b\u00fcz\u00fclme g\u00f6zeneklerini ortadan kald\u0131rarak ola\u011fan\u00fcst\u00fc mekanik \u00f6zellikler ve ince taneli yap\u0131lar elde edilmesini sa\u011flar.<\/p>\r\n\r\n\r\n\r\n

Uygulama<\/strong><\/p>\r\n\r\n\r\n\r\n

S\u0131kma d\u00f6k\u00fcm y\u00f6ntemi, otomotiv kontrol kollar\u0131, pistonlar, ala\u015f\u0131ml\u0131 jantlar, askeri havan mermileri ve a\u011f\u0131r hizmet tipi braketler dahil olmak \u00fczere, y\u00fcksek gerilime maruz kalan kal\u0131n cidarl\u0131 al\u00fcminyum ve magnezyum par\u00e7alar\u0131n \u00fcretiminde ticari a\u00e7\u0131dan ba\u015far\u0131l\u0131 bir y\u00f6ntemdir.<\/p>\r\n\r\n\r\n\r\n\r\n\r\n

Yar\u0131 kat\u0131 kal\u0131p d\u00f6k\u00fcm i\u015flemi<\/h3>\r\n\r\n\r\n\r\n

Yar\u0131 kat\u0131 metal d\u00f6k\u00fcm (SSM) veya tiksotropik \u015fekillendirme, metali likid\u00fcs ve solid\u00fcs s\u0131cakl\u0131klar\u0131 aras\u0131ndaki yar\u0131 kat\u0131 halde i\u015fleyen, kal\u0131p d\u00f6k\u00fcm\u00fcn \u201cner-net-shape\u201d (neredeyse net \u015fekil) bir \u00e7e\u015fididir. Bu i\u015flem, tiksotropik ak\u0131\u015fkan davran\u0131\u015f\u0131na dayan\u0131r: yar\u0131 kat\u0131 bulama\u00e7, enjeksiyon s\u0131ras\u0131nda kesme kuvvetine maruz kald\u0131\u011f\u0131nda s\u0131v\u0131 gibi akar, ancak hareketsiz kald\u0131\u011f\u0131nda koyula\u015f\u0131r ve stabil hale gelir.<\/p>\r\n\r\n\r\n\r\n

Bu laminer, t\u00fcrb\u00fclanss\u0131z dolum i\u015flemi, hava s\u0131k\u0131\u015fmas\u0131n\u0131 \u00f6nler, kal\u0131p \u00fczerindeki termal \u015foku azalt\u0131r ve minimum b\u00fcz\u00fclmeyle yo\u011fun, y\u00fcksek mukavemetli d\u00f6k\u00fcmler \u00fcretir.<\/p>\r\n\r\n\r\n\r\n

Uygulama<\/strong><\/p>\r\n\r\n\r\n\r\n

Yar\u0131 kat\u0131 d\u00f6k\u00fcm, al\u00fcminyum, magnezyum ve bak\u0131r ala\u015f\u0131mlar\u0131nda kritik ve \u00fcst d\u00fczey uygulamalar i\u00e7in tercih edilmektedir. Tipik par\u00e7alar aras\u0131nda havac\u0131l\u0131k ve uzay sekt\u00f6r\u00fcne y\u00f6nelik yap\u0131sal ba\u011flant\u0131 elemanlar\u0131, t\u0131bbi cihaz g\u00f6vdeleri, savunma bile\u015fenleri, motor ba\u011flant\u0131 elemanlar\u0131, hava manifoldlar\u0131 ve bas\u0131n\u00e7 tutma vanalar\u0131 yer almaktad\u0131r.<\/p>\r\n\r\n\r\n\r\n\r\n\r\n

Kokil d\u00f6k\u00fcm vs bas\u0131n\u00e7l\u0131 d\u00f6k\u00fcm<\/h2>\r\n\r\n\r\n\r\n

Hem Yer\u00e7ekimi D\u00f6k\u00fcm (GDC) hem de Bas\u0131n\u00e7l\u0131 D\u00f6k\u00fcm (PDC) y\u00f6ntemlerinde, al\u00fcminyum, \u00e7inko, magnezyum ve bak\u0131r gibi demir d\u0131\u015f\u0131 ala\u015f\u0131mlar\u0131 \u015fekillendirmek i\u00e7in yeniden kullan\u0131labilir metal kal\u0131plar (d\u00f6k\u00fcm kal\u0131plar\u0131) kullan\u0131l\u0131r. Bu iki y\u00f6ntem aras\u0131ndaki temel fark, erimi\u015f metalin kal\u0131p bo\u015flu\u011funa nas\u0131l girip bu bo\u015flu\u011fu nas\u0131l doldurdu\u011funda yatmaktad\u0131r.<\/p>\r\n\r\n\r\n\r\n

Yer\u00e7ekimi D\u00f6k\u00fcm\u00fcnde, erimi\u015f metal yukar\u0131dan (k\u00e2seler kullan\u0131larak) d\u00f6k\u00fcl\u00fcr ve yaln\u0131zca yer\u00e7ekiminin etkisiyle alttan yukar\u0131ya do\u011fru kal\u0131b\u0131 doldurur. Bas\u0131n\u00e7l\u0131 Kal\u0131p D\u00f6k\u00fcm\u00fcnde ise bir piston, erimi\u015f metali a\u015f\u0131r\u0131 hidrolik bas\u0131n\u00e7 (1.500 ila 25.400 psi) alt\u0131nda kal\u0131ba zorlar ve kat\u0131la\u015fma tamamlanana kadar bu bas\u0131nc\u0131 korur; bu da daha h\u0131zl\u0131 d\u00f6ng\u00fc s\u00fcreleri ve daha ince cidarl\u0131 par\u00e7alar\u0131n \u00fcretilmesini sa\u011flar.<\/p>","protected":false},"excerpt":{"rendered":"

Bas\u0131n\u00e7l\u0131 D\u00f6k\u00fcm S\u00fcreci, her sekt\u00f6rde yayg\u0131n olarak kullan\u0131lan standart bir \u00fcretim teknolojisidir. Bu bas\u0131n\u00e7l\u0131 d\u00f6k\u00fcm s\u00fcreci, karma\u015f\u0131k \u015fekil ve yap\u0131ya ba\u011fl\u0131 olarak farkl\u0131 y\u00f6ntem ve teknolojilerle ger\u00e7ekle\u015ftirilebilir. Bu k\u0131lavuz, bas\u0131n\u00e7l\u0131 d\u00f6k\u00fcm s\u00fcre\u00e7leri, t\u00fcrleri, uygulama alanlar\u0131 ile avantaj ve dezavantajlar\u0131 hakk\u0131nda k\u0131sa bir bilgi sunacakt\u0131r. Bas\u0131n\u00e7l\u0131 d\u00f6k\u00fcm nedir? Bas\u0131n\u00e7l\u0131 d\u00f6k\u00fcm, bir\u2026<\/p>","protected":false},"author":13,"featured_media":13808,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[106],"tags":[],"class_list":["post-13800","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-metal-casting"],"yoast_head":"\nDie Casting Process | Types, application, benefits - METALPIE<\/title>\n<meta name=\"description\" content=\"Die Casting Process is a technology common in every industry. 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